Food and beverage manufacturers rely on selecting the best and most appropriate raw materials to manufacture their products. Aseptic fruit puree and concentrate have become increasingly prevalent in numerous segments due to their ability to decrease the dependency on artificial additives and colors. In this article, let us discover the benefits of aseptic fruit puree in the beverage industry and how it is manufactured.
What is fruit puree?
The definition of fruit puree is a fruit or vegetable that has been crushed, heated, homogenized, and sterilized to produce a smooth and creamy mixture. The fruit undergoes these processes to increase its shelf life. The approximate shelf life of the aseptically packed puree is around 24 months. The fruit puree in aseptic bags should be stored in a dry place away from direct sunlight or heat resources. Our manufacturing process ensures the fruits’ quality, taste, flavor, and nutritional value are maintained.
The rise of aseptic fruit puree
Before the invention of aseptic packaging, OTS cans were the most common type of packaging for fruit puree. However, OTS cans have some drawbacks, such as being prone to dents and damage during shipping, having limited shelf life due to their exposure to air and light, and being difficult to recycle in some cases. Glass bottles, tetra packs, and plastic were used as alternatives before aseptic packaging.
The rise in food safety and production awareness has led to aseptic processing and packaging. As per the reports, Aseptic packaging was first introduced in the 1920s and discarded due to high costs. Later in the 1960s, it became popular in the dairy industry to eliminate the need for refrigeration, allowing milk to be stored at room temperature for extended periods. Following the success of aseptic packaging in the dairy industry, the technology was applied to other food and beverage products.
Aseptic packaging and processing are implemented in various food and beverage industries today. This technology continues to evolve, with innovation and advancements offering new opportunities for manufacturers to develop innovative products and expand their reach to consumers worldwide.
The benefits of aseptic fruit puree
- Extended Shelf Life: One of the critical benefits of aseptic fruit puree is its extended shelf life. The aseptic processing and packaging process involves sterilizing the puree and eliminating harmful microorganisms and bacteria that can cause spoilage. As a result, the puree can be stored at an ambient temperature for an extended time without refrigeration. This reduces costs and increases convenience for manufacturers and retailers.
- Enhanced Flavour: Aseptic fruit puree is made from high-quality fruits that are processed quickly to retain their flavor and nutritional value. The aseptic processing method removes unwanted flavors or odors, producing a pure and fresh-tasting product. Aseptic processing enhances the flavor profile of food and beverage products, making them more appealing to consumers.
- Added Nutrition: Aseptic fruit puree retains all the essential vitamins, minerals, and antioxidants naturally in fruits. Unlike many traditional fruit juices and concentrates that contain added sugars and preservatives, purees are typically made with only fruit and minimal processing. This makes them a healthier alternative for consumers who are looking for natural and nutritious options.
- Logistics convenience: Aseptic fruit puree can be transported in a dry container, and there is no requirement for a refrigerated container like IQF products. The fruit puree can be stored at an ambient temperature of 15 – 30 degrees Celsius. This allows fruit pulp manufacturers to reduce transportation costs and simplify supply chain logistics.
- Consistent Quality: Aseptic fruit puree manufactured under stringent hygienic conditions resulting in consistent product quality from batch to batch. This provides beverage manufacturers with a reliable and consistent ingredient for their products, ensuring they meet the same high standards of taste and quality every time.
- Cost-Effective: Large aseptic bags are a cost-effective option for packaging and storing large volumes of liquid food products, such as fruit puree. Compared to traditional packaging options, such as OTS cans, aseptic bags require less material and are easier and less expensive to transport and store.
- Easy to recycle: Aseptic bags are made from materials that are easily recyclable, such as cardboard and plastic. Many manufacturers of aseptic bags also offer recycling programs to help customers easily recycle their used bags.
Production of aseptic fruit puree and its advantages
Certainly, Aseptic processing is a highly effective method used to preserve the quality and safety of fruit puree. Aseptic processing involves sterilizing fruit puree and their packaging separately and then combining them in a separate sterile environment to create a commercially sterile product.
This is achieved by heating the fruit puree to a higher temperature, typically around 110 degrees Celsius, for a short time and then cooling it suddenly. The heated product is then cooled and transferred to a sterile package. As a result, the fruit puree retains the quality and taste of fresh fruit with minimal processing. The manufacturing process of aseptic fruit puree involves a series of automated steps using advanced machinery. The process minimizes manual involvement and reduces the potential for contamination. This ensures a high level of product quality. In addition, the aseptic filling can be configured to a wide range of packaging sizes and types, allowing aseptic puree manufacturers to meet the unique needs and requirements of the customers. In summary, aseptic processing is widely recognized as the most effective method for maintaining fruit puree products’ quality, safety, and convenience. Its exceptional performance compared to alternative processing methods has positioned it as the preferred option for global food and beverage manufacturers.
At ABC Fruits, we ensure our fruit puree production is controlled, and the process is continuously monitored to ensure we exceed our customer’s expectations. We are a bulk fruit puree supplier that caters to more than 75+ countries and expands our customer base every year. We choose the best quality fruits that are procured directly from the farmers. As a leading fruit puree manufacturer, to produce quality fruit puree
ABC Fruits is one the largest fruit puree suppliers in India. We have a wide range of aseptic fruit puree and concentrates. We produce 100000 metric tonnes of fruit puree annually and cater to international and domestic markets. In addition to our commitment to quality, we are also proud to hold several certifications that demonstrate our dedication to responsible and sustainable manufacturing practices. Some of the certifications include FDA, Kosher, Halal, USDA, organic, EU organic certification, and other food safety certifications. Our aseptic product portfolio includes the below products.
Organic aseptic puree/ Concentrate
We welcome the opportunity to assist you with any inquiries you may have about our products. Please do not hesitate to contact us at your convenience. We are happy to provide further information, and we also offer the option of requesting a call back or a sample of our products before making a purchase.
Additionally, if you have a new product idea that you would like to discuss with us, we would be delighted to hear it. Our team is passionate about innovation, and we would be happy to explore the possibilities.